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automotive industry
The automotive industry is one of the key branches of TEAM Automation Berlin GmbH. More than 10 years of experience in this sector have made us a reliable, strong partner. From the assembly of the individual components to the testing of the end product, TEAM Automation Berlin offers turnkey assembly systems from a single source - technically mature and economically viable: intelligent automation for the mobility of tomorrow.
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valves
Starting with the winding of valve coils with enameled copper wire/aluminum wire with our Swiss partner METEOR through to the fully automatic assembly system, we can offer you the entire spectrum for the manufacture of valves.
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oil switching valve
Switching valves are used to control the two-stage switchable motor elements. The existing oil pressure in the engine oil circuit is used to actuate the locking mechanism of the switchable elements using a 3/2-way switching valve. The 3/2-way valve is controlled according to a map stored in the engine control unit, depending on various parameters such as engine speed, engine load, vehicle speed, operating temperature, etc.
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plant parameters
Cycle time: 8.5 seconds per part
Technical availability: 92%
Dimensions: about 18 mx 6 m
• Bosch WT circulation system
• Feeding of the various components using anyfeeder (robot technology also with image processing - direct gripping from the conveyor belt)
• Various linear and radial feed systems, including:
- O-ring feeders
- spring feeders
- Ball feeders
• Various press-in systems (measuring setting)
• Plastic laser welding system (DILAS company)
• Radial riveting system
• Various image processing systems
• Functional tests and leak tests
• Laser marking system
• Palletizing robot
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electrical switching valves
In particular, pneumatic actuators such as vacuum units can be driven with an electric switching valve. These vacuum units in turn drive actuators on the engine such as intake manifold flaps, exhaust gas flaps or similar.
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possible system parameters
Cycle time: at 8.5 seconds per part
Technical availability: 92%
Dimensions: about 20 mx 5 m
• Bosch WT circulation system
• Feeding of the various components using anyfeeder (robot technology also with image processing - direct gripping from the conveyor belt)
• Various linear and radial feed systems, including:
- O-ring feeders
- spring feeders
- Ball feeders
• Various press-in systems (measuring setting)
• Radial riveting systems
• Various image processing systems
• Functional tests and leak tests
• Laser marking system
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thrust switching valves
Diverter valves are used in engines charged with an exhaust gas turbocharger in order to be able to prevent the compressor of the exhaust gas turbocharger from starting to pump when the gas is released and the throttle valve closes, since it pumps air against a volume that is almost closed by the throttle valve due to its mass inertia.
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plant parameters
Cycle time: at 10 seconds per part
Technical availability: 95%
Dimensions: about 16 mx 4 m
• Bosch WT circulation system
• Feeding of various components via conveyor belts
• Various linear and radial feed systems, including:
- O-ring feeders
- spring feeders
- Ball feeders
• Calibration processes
• Various image processing systems
• Functional tests and leak tests
• Laser marking system
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emission control systems
TEAM Automation Berlin has been supplying well-known automotive suppliers worldwide with semi- and fully automatic assembly systems for exhaust throttle valves and actuators since 2006.
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plant examples
• Semi and fully automatic assembly systems for exhaust throttle valves
• Semi and fully automatic assembly systems electronic actuators
• End-of-line tester
• Circuit board assembly lines
• Plasma cleaning and coating system
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pump
Manufacture of semi-automatic and fully automatic assembly systems for pumps of all kinds under the highest cleanliness requirements. Examples of this are the hydraulic vane pump cleanliness requirement B4 - particle size < 400 µm) or oil pumps
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hydraulic vane pump
Creation of semi-automated assembly systems for hydraulic vane pumps with the highest precision and the highest cleanliness requirements. The vane pumps to be manufactured are oil pumps, for example for use in high-performance gears.
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plant parameters
Cycle time: 140 seconds per part
Technical availability: 95%
Number of stations 7
Dimensions: about 18 mx 6 m
very high purity requirements
• Workpiece carriers that can be moved manually
• Laser marking system
• Force/displacement monitored joining processes
• Linear and radial feeding systems, including:
- O-ring feeders
- wings
• Various image processing systems for position and presence control
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oil pumps
Type and process extensions of automatic oil pump assembly systems for the assembly of gear pumps with the highest fitting accuracy with self-learning robot assembly of the gear pairs.
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plant parameters
Cycle time: at 10 seconds per part
• Bosch WT circulation system
• Feeding of the various components by means of robot technology from multi-level bar magazines
• Various linear and radial feed systems, including:
- spring feeders
- Ball feeders
• Various press-in systems (force/displacement monitored)
• Various image processing systems
• Functional tests and leak tests
• Laser marking system
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